SCADA ROI Calculator
Five loss categories. One ROI snapshot. Built from real plant operating data — no fluff.
How it works
Three minutes to a defensible ROI snapshot.
Fill in the categories that apply to your plant. Skip what's irrelevant — not every line has every loss type.
Total expected cost of the SCADA project: license, integration, training, hardware.
Payback months, year-1 ROI %, net savings, and a category breakdown. Save it to your account when ready.
Hours your team spends manually entering production data — data a SCADA captures automatically.
When the line stops, you don't produce. Multiply downtime × throughput × unit cost. SCADA spots stoppages in real time.
Scrap (raw material lost) plus rework (labor cost). SCADA detects parameter drift before it becomes scrap.
Energy spent in standby, leaks or above-spec running. SCADA monitors consumption and alerts on spikes.
Reactive maintenance — break, then fix. Hours plus parts. SCADA enables predictive maintenance.
Regulatory fines from late or incomplete reports. SCADA generates audit-ready reports automatically.
Be honest — include vendor licensing, integration labor, training, and any new hardware.

